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The SmokerBuilder Podcast

The SmokerBuilder Podcast

Von: Frank Cox
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 Frank Cox “The BBQ Pit Engineer”™️ of SmokerBuilder shares his tricks and secrets from over 14 years of building smokers
Things like the technical side of designing and manufacturing smokers and grills, fire management, and cooking great BBQ!

Join our private online community at:
https://SmokerBuilderU.com

Check out SmokerPlans.net! Get your Smoker Build Started!

Our YouTube Channel has lots of helpful videos!

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  • S7 Ep6: Do You Need Bracing on Cook Chamber Doors for a 250-Gallon Smoker Build?

    S7 Ep6: Do You Need Bracing on Cook Chamber Doors for a 250-Gallon Smoker Build?
    Mar 19 2025
    Welcome to the SmokerBuilder Podcast with Frank Cox, the BBQ Pit Engineer (@smokerbuilder), your guide to designing, fabricating, and mastering BBQ smokers.

    In this episode, Frank tackles a hot topic from SmokerBuilderU.com member Greg Rose: Do you really need bracing on cook chamber doors for a 250-gallon propane smoker build?

    Drawing from years of experience, Frank explains why top builders like Moberg skip bracing and how propane tank construction—like submersible arc welding and seam welds—affects your build.

    He reveals his proven strategy: cut the firebox and collector holes first, weld them up, and save the doors for last to minimize spring and movement.

    Frank also shares practical fixes for door alignment, using affordable tools like a Harbor Freight porta power or chain hoist, and even simple round bar or turnbuckles for reinforcement.

    With real-world examples—like his 500-gallon split door build for Matt Gerlach—Frank demystifies smoker fabrication tolerances (think 3/16-inch max play) and encourages builders not to sweat the small stuff.

    Whether you’re new to propane tank smokers or a seasoned pit master, this episode delivers actionable BBQ pit engineering tips to perfect your craft.

    Subscribe now and join the SmokerBuilderU.com community for exclusive resources, expert advice, and a supportive network of smoker builders—no judgment, just results!
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    12 Min.
  • S7 Ep5: Welding Carbon Steel to Stainless Steel for Smoker Projects

    S7 Ep5: Welding Carbon Steel to Stainless Steel for Smoker Projects
    Mar 17 2025
    Welcome to the SmokerBuilder Podcast, hosted by Frank Cox, the BBQ Pit Engineer (@smokerbuilder), your go-to guide for mastering smoker design, fabrication, and pit mastery.

    In this episode, Frank tackles a key question from SmokerBuilderU.com member Alvin: Can you weld carbon steel to stainless steel for smoker projects?

    Spoiler alert—yes, you can! Frank breaks down the process, exploring stainless steel grades like 316, MIG welding with shield gas or flux core, and even torch welding with silica bronze filler rods.

    Whether you’re building a custom BBQ smoker or upgrading your pit, this episode delivers practical welding tips to help you succeed.

    Discover why welding carbon steel to stainless steel is common in restaurant equipment and how to apply these techniques to your smoker builds without overcomplicating your setup—no tri-mix gas required!

    From managing weld contamination to choosing the right wire, Frank’s real-world advice makes smoker fabrication accessible for beginners and seasoned builders alike.

    Join the SmokerBuilderU.com community to connect with fellow BBQ pit engineers, access exclusive resources, and take your smoker-building game to the next level.

    Hit subscribe for more episodes on designing, fabricating, and running smokers of all kinds—because great BBQ starts with a great build!
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    6 Min.
  • S7 Ep4: Finding The Sweet Spot: Smoker Efficiency VS Your BBQ Results

    S7 Ep4: Finding The Sweet Spot: Smoker Efficiency VS Your BBQ Results
    Aug 3 2024
    Unlock the full potential of your smoker while maintaining that rich, authentic smoke flavor with our comprehensive guide on balancing smoker efficiency. In this video, we'll dive into the critical considerations of smoker design and the trade-offs that come with pushing efficiency to its limits. We explore how to achieve optimal temperatures across the cooking chamber without sacrificing the deep, smoky flavor that your BBQ deserves.

    Learn how over-emphasizing efficiency can lead to a loss of flavor and poor yield, and discover the sweet spot where performance and taste coexist. We discuss the importance of managing your fire to maintain a consistent heat with the right smoke output, revealing why some expert pitmasters favor a slightly "sloppy" fire to achieve that perfect blue smoke.

    Gain insights about the ideal firebox size, airflow management, and coal bed maintenance to preserve the authentic BBQ experience. Whether you're cooking for a restaurant or a large gathering, we emphasize the crucial balance between having enough cooking capacity and not over-engineering your pit.

    Avoid common pitfalls that come with over-optimizing your smoker. This video is packed with practical tips and real-world examples to ensure you achieve the best flavor, texture, and yield from your smoker without compromising on the rich, smoky taste. Don't miss out on transforming your BBQ results with our expert advice.

    Join our community for more expert tips at smokerbuilderu.com and smokerplans.net.
    For in-depth courses and a supportive community, visit smokerbuilderu.com.

    Keep your smoke thin and blue, and happy BBQ!

    🔔 Don’t forget to like, subscribe, and hit the bell for more smoker-building advice and BBQ tips.

    If you would like some help with your build or even the opportunity to take some smoker building classes go check out SmokerBuilderU.com
    That's our private online community where you can join for free and post about your builds and questions! We also have several online courses you can take that show everything from design to building smokers!
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    29 Min.
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